Castings

The  foundry specialises in manufacturing high quality castings in grey iron for metal grades up to Grade 350 to the British Standard BS1452:1990, and the motor industry standard grade GM241.

Cylinder CastingsCast weights range from around 0.5 kg to 10 tonnes. We retain the skills of hand moulding allowing us to make multilayered moulds for complex patterns without the restrictions of a designated box size. We mould from disposable polystyrene patterns as well as traditional wood and aluminium.

Much of our work is for engineering applications such as pump bodies, water industry castings and pipework for industrial engines and compressors, but we also cast architectural castings to customer designs.

Shown above, is an unusual cylinder casting manufactured for the restoration of a steam locomotive and is probably one of only a handful made in the last 40 years. Picture Library

Quality

The majority of our moulds are formed in chemically bonded sand to ensure good mould strength and dimensionally accurate castings. All castings produced are shotblasted and fettled, and painting services are available if required.

Metal charge materials are purchased and inspected to ensure the closest control over quality.

Sample bars are cast daily and tested to ensure the required material Standard is being met. Castings are visually inspected prior to dispatch and close monitoring and reporting of any quality problems leads to the minimisation of scrap. We are continually reviewing and improving our quality procedures.

Service

Customers require a flexible and rapid response where quality matters and deliveries are concerned. Both these issues are always dealt with as our main priorities and we regularly deliver non-stock castings such as press tools or spares within a few days of a customer order. 

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